Hot Button

Hot Button
Find Web Links

°

Homepage / Automotive
Text Size

Toyota Workers To Stay On Job

SA Plant To Suspend Production For 3 Months

POSTED: Wednesday, July 9, 2008
UPDATED: 5:46 pm CDT July 10, 2008

Toyota Motor Corp., the seemingly unstoppable juggernaut that saw its U.S. sales double in the last decade, has come back down to earth.

Stung by rare double-digit sales declines and burdened by a growing inventory of slow-selling pickups, Toyota said Thursday it will start producing the Prius hybrid in the U.S. and will shut down truck and SUV production to meet changing consumer demands.

Toyota was the latest automaker to announce major production changes in response to lagging U.S. auto sales. Industrywide, sales have dropped 10 percent in the first six months of this year and are moving at their slowest pace in more than a decade. High gas prices have accelerated the drop in pickup and sport utility vehicle sales faster than automakers had predicted, and they're scrambling to keep up with demand for smaller, more fuel-efficient cars.

"Toyota isn't immune to $4 gas and the recession in the housing market," said Erich Merkle, an auto analyst with Crowe Chizek and Co., a Grand Rapids accounting and consulting company. "It's almost as though Toyota always defies gravity, and in this case, they don't."

Toyota said the moves will not affect any full-time workers, who will get training and do other projects during the shutdown. But the company is laying off around 700 temporary workers at the affected plants.

San Antonio Mayor Phil Hardberger said while the move was unexpected, the company continues to be committed to the city.

"Toyota is one of the world's leading automakers because of its strong emphasis on innovation and continuous improvement," Hardberger said in a statement. "This situation is no different."

Hardberger added that city leaders will work with Toyota officials to address their needs.

Employees will continue to work at the San Antonio plant during the shutdown and their salaries will not be affected, Toyota officials said. The plant opened in 2003 and employs more than 1,900 workers.

"We're appreciative of the fact that they're sticking with their employees during this very, very difficult time," Bexar County Judge Nelson Wolff said.

Toyota officials echoed the sentiment.

"The prudent thing to do right now is cease production of the vehicle and let our inventory levels flatten out," Toyota spokesman Mike De La Garza said. "The line basically stops. There will be no Tundras built here at the plant."

State officials also addressed the auto manufacturer's announcement.

"Texans ain't gonna quit driving pickup trucks," Gov. Rick Perry said. "You can't put a bale of hay in the back of a Prius. It won't work."

Toyota said it will start producing the Prius in late 2010 at a plant it is building in Blue Springs, Miss., just northwest of Tupelo. Toyota already builds a hybrid version of the Camry sedan in Kentucky, but this will be the first time the Prius, which has been on sale for more than a decade, will be built outside of Japan and China.

Prius sales fell 34 percent in June as Toyota failed to keep up with demand for the car, which gets 46 miles to the gallon. Priuses are sitting on the lot for just four or five days before they're sold, according to Tom Libby, senior director of industry analysis for the Power Information Network, a branch of J.D. Power and Associates. By contrast, the Toyota Tundra pickup is on the lot for 64 days before it is sold.

"Any additional Prius production is going to be extremely timely," Libby said.

Toyota will suspend production of the Tundra pickup at its San Antonio truck plant and the Sequoia sport utility vehicle at its Princeton, Ind., plant for three months starting Aug. 8 because of declining demand. Next spring, it will stop producing Tundras in Princeton and will consolidate all truck production in San Antonio.

The Princeton plant, which is about 20 miles north of Evansville, will now make the Highlander SUV, which originally was scheduled to be made in Mississippi. The Princeton plant will continue to make the Sienna minivan throughout the shutdown, Toyota spokesman Mike Goss said.

Toyota's U.S. sales fell 21 percent in June compared with the year before, an even steeper decline than the industrywide slump of 18 percent. While sales of the Sequoia were up, likely because the model was recently redesigned, Tundra sales fell 54 percent.

"We're very pleased in North America that we got this decision made expeditiously, because we had a couple of factories where we weren't utilizing the capacity and that's a concern," Goss said.

Officials in Mississippi cheered the announcement, even though it will delay the opening of the Blue Springs plant by several months.

"Mississippi thinks long term and in the long term this is a grand slam home run," Gov. Haley Barbour said in a statement.

Toyota generally doesn't lay off full-time workers during shutdowns, as U.S. automakers do, and this will be no exception. The San Antonio plant employs 1,900 people, while the Princeton plant employs nearly 4,500, although only 2,000 of those build the Tundra and Sequoia, Goss said. All will stay on the job, along with 891 workers in Huntsville, Ala., who make engines for the Tundra and Sequoia.

"In our view, we don't just want to send everyone home because it makes for a bad startup condition when we start back in November," Goss said.

Princeton plant spokeswoman Kelly Dillon said employees will be working on safety and quality improvement projects during the shutdown. Goss said some workers may also do volunteer projects.

Toyota has been dismissing temporary manufacturing workers who were employed at the plants, Goss said. The Princeton plant laid off 400 temporary workers last year, while the San Antonio plant will release 200 temporary workers by August. The Alabama plant also is laying off 70 temporary workers by August.

Goss said Toyota doesn't yet have a cost estimate for the changes. Since there is no equipment in Mississippi yet, the primary new expense will be retooling the Princeton plant to build the Highlander.

"It's not an inexpensive deal for us to do this, but we think long term it's going to be a great investment," he said.

Jim Schmidt, a director at the manufacturing research group Harbour Consulting Inc., said Toyota has some of the most flexible plants in the industry and should be able to convert them without major investments such as new robots or paint shops.

"That's why when you see Toyota announce something like this, they can do it relatively quickly," Schmidt said.

Toyota has 13 North American plants and two under construction in Mississippi and Ontario. The automaker has more than 43,000 workers in North America.

Toyota's moves follow production cuts at General Motors Corp. and other automakers. GM said last month it is cutting shifts, reducing assembly line speeds and temporarily idling seven factories because of declining consumer demand for truck-based vehicles. Chrysler LLC recently announced plans to close a minivan factory and cut a shift at a full-size pickup factory, while Ford is cutting truck and SUV production, cutting salaried workers and ramping up production of the Focus small car.

Toyota's U.S. shares rose 5 cents to $91.53 in late trading in New York.

Sponsored Links

Links We Like

Sponsored Content
Employers generally have options when it comes to hiring. Makes sure you present yourself as professionally as possible, or else. More

To get the most out of your remodel, check out these 10 home updates that have the biggest payoffs when it comes time to sell your home. More

The first step in reducing debt is recognizing how much you have. Let us help you with the rest and get out from under your debt in 12 months. More

Do you want the look of a quality paint job without the hassle of having to redo it over and over? Spray on siding could be the answer. More

Most Popular

Marketplace

  • AutoClick to Expand

  • JobsClick to Expand

    • 7 Killer Cover Letter Mistakes

      Don’t ruin your chances of landing that new job by making easy to correct mistakes on your cover letter.

    • Why Having Fun At Work Matters

      If people are having fun, they’re going to work harder, stay longer, maintain their composure in a crisis and take better care of the organization.

    • Ten Tips To Boost Your Interview IQ

      Interviewing is a learned skill, and there are no second chances to make a great first impression. So study these 10 strategies to enhance your interview IQ.

    • Learn How To Deal With Pay Cuts

      If you’re about to take a pay cut, find out how you can go about dealing with it and stay proactive about your salary.

  • WomenClick to Expand

    • Healthy Living In Your 40s

      Your guide to looking and feeling your best.

    • Manage Stress, Find Balance

      The idea of living a balanced life may seem like an oxymoron. Yet working toward balance and self-care is key to feeling in control and more joyful at home and work.

    • Weight & Exercise: The Right Mix

      Being healthy is related to how well you take care of yourself. But it’s never too late! A woman can learn new, healthy habits at any age.

  • InsuranceClick to Expand

    • Auto Insurance Quotes

      Simply enter your zip code and get great deals on your car insurance from the top companies. Click here and start saving today!

    • Health Insurance Quotes

      No matter where you live, you shouldn’t have to pay too much for health insurance. Your zip code is all you need and we’ll do the rest to find you great insurance rates.

    • Home Insurance Quotes

      Your home is your most valuable asset. So make sure you have coverage that fits your needs and doesn’t break the bank.

    • Life Insurance Quotes

      What would happen to your family if you were suddenly gone? Don’t leave their future to chance and find top quality life insurance before it’s too late.

    • Business Insurance Quotes

      Don’t take chances when it comes to insuring your business. To get the best rates from top companies in your area just enter your zip code.

  • HomesClick to Expand